Printing Techniques

Find out how custom sports apparel is printed using heat pressed vinyl lettering, cad-cut dye-sublimated materials. heatset embroidery and other techniques.

Printing and Decoration Techniques

HeatSet ThermoFilm Printing

After you complete your order we will custom cut your team names, logos, mascots, designs etc from substrate vinyl material.

We use industry standard Stahls Thermo-Film heat-set vinyl for all our uniform applications  

Maximum Opacity - Thermo-Film is designed to provide maximum opacity and block out any bleed through or fading. 

Excellent Stretch - Strength Ratio: Made ot give and stretch with the fabric.

Permanent Bond: The specially formulated adhesive on ThermoFilm will hold up to the test of time and rigors of competitive sports like Football. 

Non-Bulky: Thermo-Film is thin and bonds well to the garments we feature. It provides less bulk than sewn on tackle twill and bonds to the fabric. It is thin enough to show the texture of the fabric for single color applications.

Can produce Matte or Glossy finish: We use special finishing substrates to match the sheen of the fabric the material is applied to. For shinny dazzle and tricot we can make the lettering shiny. For non-shiny items like cool mesh and cotton we use a matte finish to match.


HeatSet Embroidery - on Caps

Letters and numbers are available in 6 colors. You can preview online on any of our caps or visors.

The look of real stitched on embroidered lettering without the setup fees.

Characters are 2" high. Choose 1,2 or 3 letters or numbers.

Long lasting permanent adhesive will last the life of the cap.

Cad Cut Digital Full Color


Excellent choice for adding a full color logo or design to any of our customizable products at an affordable price.

Excellent opacity for light or dark materials.

Won't crack or peel - semi-matte finish.

Excellent stretch and rebound

Long lasting bond and excellent vibrant color.

This method does require a background image to be cut out and can only have limited "knock outs"

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